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Workshop Manual
1Operation and Test Manual
1Troubleshooting Manual
1Repair Manual
1Engine Technical Manual
1All-Inclusive Factory Service Technical manual for Hitachi Crawler Excavator or Crawler Excavators Models .
This manuals will assist you in diagnosing, repairing, troubleshooting, assembling, disassembling, repairing engine, and operating for your crawler excavator or crawler excavator.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
Zaxis 210-5A (PIN: 1F9DCXG0_ _D300001-; 1F9DCXG1_ _D300001-)
Zaxis 210LC-5A (PIN: 1F9DCXG0_ _D300001-; 1F9DCXG1_ _D300001-)
The manual comprises 6 documents, including the Workshop Manual, Operation and Test Manual, Troubleshooting Manual, Repair Manual, Engine Technical Manual, and Operators Manual
1. Workshop Manual (EWDCYEN00)
Format: PDF, 575 pages
Language: English
Table of Contents:
0 Introduction (All)
Introduction
14A Service Information Guide (All)
Contents included in service information
Plastic gauge
Recommended liquid gasket
Thread locking adhesive agent
Term
Abbreviations
Standard bolts
1B Mechanical (4HK1)
Cylinder head cover
Cylinder head assembly
Idle gear
Inlet cover
Cylinder block
Exhaust manifold
Crankshaft
Piston
Camshaft
Flywheel
Crankshaft front oil seal
Crankshaft rear oil seal
Rocker arm shaft
Valve spring
Valve stem oil seal
CMP sensor
Front cover
CKP sensor
Supplementary Information
1C Fuel System (4HK1)
Fuel supply pump
Common rail assembly
Injector
Suction control valve
Fuel filter
Relief valve
Fuel filter element
Fuel filter pressure sensor
Supplementary Information
1D Cooling (4HK1)
Water pump assembly
Thermostat
Cooling fan belt
Radiator
Overheat switch
Engine coolant temperature sensor
Coolant
Supplementary Information
1E Lubrication (4HK1)
Oil pan
Oil pump assembly
Oil level switch
Oil cooler assembly
Oil pressure sensor
Oil port cover
Engine oil
Supplementary Information
1F Induction (4HK1)
Turbocharger assembly
Intercooler
Air cleaner element
Pressure sensor/boost temperature sensor
Intake air temperature sensor
Supplementary Information
1H Aux. Emission Control Devices (4HK1)
EGR valve
Supplementary Information
1J Electrical (4HK1)
Glow plug
Generator
ECM
Starter assembly
Barometric pressure sensor
Supplementary Information
2. Operation and Test Manual (TM14377X19)
Format: PDF, 576 pages
Language: English
Publication Date: 15 Sep 2020
Table of Contents:
Introduction
Foreword
Serial Number Listing Information
General Information
Safety
Diagnostics
Main Controller (MCZ) Diagnostic Trouble Codes
Engine Control Module (ECM) Diagnostic Trouble Codes
Monitor Controller (DSZ) Diagnostic Trouble Codes
Information Controller (ICZ) Diagnostic Trouble Codes
Air Conditioner Controller (ACF) Diagnostic Trouble Codes
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
Diagnostic Information
Adjustments
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
Monitor Operation
References
Power Train
Theory of Operation
Diagnostic Information
Hydraulic System
Theory of Operation
Diagnostic Information
Tests
Heating and Air Conditioning
Theory of Operation
Diagnostic Information
Tests
Dealer Fabricated Tools
Dealer Fabricated Tools
APPENDIX
3. Troubleshooting Manual: Undercarriage Appraisal Manual (SP326VOL3)
Format: PDF, 531 pages
Language: English
Publication Date: 06 Dec 2019
Table of Contents:
General Information
Safety
Torque Values
Adjustments
Adjustments
Ground and Operating Conditions
Ground Conditions
Operating Conditions
Undercarriage Wear
Undercarriage Wear
Wear Measurement
Wear Measurement
Undercarriage Evaluation
Undercarriage Evaluation
Undercarriage Specifications
Introduction
Excavator
Forestry Excavator
Glossary
Glossary
4. Repair Manual (TM14378X19)
Format: PDF, 381 pages
Language: English
Publication Date: 21 Jan 2021
Table of Contents:
Introduction
Foreword
General Information
Safety
Torque Values
Tracks
Track System
Axles, Differentials, and Suspension Systems
Axle Shaft, Bearings, and Reduction Gears
Hydraulic System
Engine
Removal and Installation
Engine Auxiliary System
Cooling Systems
External Fuel Supply Systems
Damper Drive (Flex Coupling)
Elements
Frame or Supporting Structure
Frame Installation
Chassis Weights
Operator`s Station
Removal and Installation
Operator Enclosure
Seat and Seat Belt
Heating and Air Conditioning
Sheet Metal and Styling
Hood and Engine Side Shields
Excavator
Buckets
Frames
Hydraulic System
Swing or Pivot System
Mechanical Drive Elements
Hydraulic System
Dealer Fabricated Tools
Dealer Fabricated Tools
5. Engine Technical Manual (ETDCYEN00)
Format: PDF, 315 pages
Language: English
Table of Contents:
0 Introduction (All)
Introduction
14A Service Information Guide (All)
Contents included in service information
Plastic gauge
Recommended liquid gasket
Thread locking adhesive agent
Term
Abbreviations
Standard bolts
15B Maintenance Information (4HK1)
Maintenance precautions
Primary specifications
Function, Structure, Operation
Introduction to the trouble diagnosis
15C Functional Inspection (4HK1)
Engine compression pressure inspection
Fuel system check
Lubrication system check
Air intake system check
Exhaust system check
EGR control system check
Starting system check
Glow control system check
OBD system check
Inspection of the diagnostic light warning light illumination circuit system
Inspection of the diagnostic light warning light blinking circuit system
Inspection of the starter circuit system
15D Symptom (4HK1)
Engine start failure
Engine stalling
Engine hunching, rough idling
Excessive white smoke in the exhaust gas
Excessive black smoke in the exhaust gas
Abnormal noise
Large fuel consumption
Large oil consumption
Insufficient engine output
15E DTC Information (4HK1)
Transmission Control System
Wiring Diagram
Using the ETM
Engine
Location Diagram
Connector List
Terminal Name
SERVICE MANUAL REVISION REQUEST FORM
6. Operators Manual (ENMDAKLA22)
Format: PDF, 440 pages
Language: English
Table of Contents:
MACHINE NUMBERS
SAFETY
SAFETY SIGNS
COMPONENTS NAME
GETTING ON/OFF THE MACHINE
OPERATOR’S STATION
BREAK-IN
OPERATING THE ENGINE
DRIVING THE MACHINE
OPERATING THE MACHINE
TRANSPORTING
MAINTENANCE
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
STORAGE
TROUBLESHOOTING
SPECIFICATIONS
OPTIONAL ATTACHMENTS AND DEVICES
INDEX
This manuals will assist you in diagnosing, repairing, troubleshooting, assembling, disassembling, repairing engine, and operating for your crawler excavator or crawler excavator.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
Zaxis 210-5A (PIN: 1F9DCXG0_ _D300001-; 1F9DCXG1_ _D300001-)
Zaxis 210LC-5A (PIN: 1F9DCXG0_ _D300001-; 1F9DCXG1_ _D300001-)
The manual comprises 6 documents, including the Workshop Manual, Operation and Test Manual, Troubleshooting Manual, Repair Manual, Engine Technical Manual, and Operators Manual
1. Workshop Manual (EWDCYEN00)
Format: PDF, 575 pages
Language: English
Table of Contents:
0 Introduction (All)
Introduction
14A Service Information Guide (All)
Contents included in service information
Plastic gauge
Recommended liquid gasket
Thread locking adhesive agent
Term
Abbreviations
Standard bolts
1B Mechanical (4HK1)
Cylinder head cover
Cylinder head assembly
Idle gear
Inlet cover
Cylinder block
Exhaust manifold
Crankshaft
Piston
Camshaft
Flywheel
Crankshaft front oil seal
Crankshaft rear oil seal
Rocker arm shaft
Valve spring
Valve stem oil seal
CMP sensor
Front cover
CKP sensor
Supplementary Information
1C Fuel System (4HK1)
Fuel supply pump
Common rail assembly
Injector
Suction control valve
Fuel filter
Relief valve
Fuel filter element
Fuel filter pressure sensor
Supplementary Information
1D Cooling (4HK1)
Water pump assembly
Thermostat
Cooling fan belt
Radiator
Overheat switch
Engine coolant temperature sensor
Coolant
Supplementary Information
1E Lubrication (4HK1)
Oil pan
Oil pump assembly
Oil level switch
Oil cooler assembly
Oil pressure sensor
Oil port cover
Engine oil
Supplementary Information
1F Induction (4HK1)
Turbocharger assembly
Intercooler
Air cleaner element
Pressure sensor/boost temperature sensor
Intake air temperature sensor
Supplementary Information
1H Aux. Emission Control Devices (4HK1)
EGR valve
Supplementary Information
1J Electrical (4HK1)
Glow plug
Generator
ECM
Starter assembly
Barometric pressure sensor
Supplementary Information
2. Operation and Test Manual (TM14377X19)
Format: PDF, 576 pages
Language: English
Publication Date: 15 Sep 2020
Table of Contents:
Introduction
Foreword
Serial Number Listing Information
General Information
Safety
Diagnostics
Main Controller (MCZ) Diagnostic Trouble Codes
Engine Control Module (ECM) Diagnostic Trouble Codes
Monitor Controller (DSZ) Diagnostic Trouble Codes
Information Controller (ICZ) Diagnostic Trouble Codes
Air Conditioner Controller (ACF) Diagnostic Trouble Codes
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
Diagnostic Information
Adjustments
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
Monitor Operation
References
Power Train
Theory of Operation
Diagnostic Information
Hydraulic System
Theory of Operation
Diagnostic Information
Tests
Heating and Air Conditioning
Theory of Operation
Diagnostic Information
Tests
Dealer Fabricated Tools
Dealer Fabricated Tools
APPENDIX
3. Troubleshooting Manual: Undercarriage Appraisal Manual (SP326VOL3)
Format: PDF, 531 pages
Language: English
Publication Date: 06 Dec 2019
Table of Contents:
General Information
Safety
Torque Values
Adjustments
Adjustments
Ground and Operating Conditions
Ground Conditions
Operating Conditions
Undercarriage Wear
Undercarriage Wear
Wear Measurement
Wear Measurement
Undercarriage Evaluation
Undercarriage Evaluation
Undercarriage Specifications
Introduction
Excavator
Forestry Excavator
Glossary
Glossary
4. Repair Manual (TM14378X19)
Format: PDF, 381 pages
Language: English
Publication Date: 21 Jan 2021
Table of Contents:
Introduction
Foreword
General Information
Safety
Torque Values
Tracks
Track System
Axles, Differentials, and Suspension Systems
Axle Shaft, Bearings, and Reduction Gears
Hydraulic System
Engine
Removal and Installation
Engine Auxiliary System
Cooling Systems
External Fuel Supply Systems
Damper Drive (Flex Coupling)
Elements
Frame or Supporting Structure
Frame Installation
Chassis Weights
Operator`s Station
Removal and Installation
Operator Enclosure
Seat and Seat Belt
Heating and Air Conditioning
Sheet Metal and Styling
Hood and Engine Side Shields
Excavator
Buckets
Frames
Hydraulic System
Swing or Pivot System
Mechanical Drive Elements
Hydraulic System
Dealer Fabricated Tools
Dealer Fabricated Tools
5. Engine Technical Manual (ETDCYEN00)
Format: PDF, 315 pages
Language: English
Table of Contents:
0 Introduction (All)
Introduction
14A Service Information Guide (All)
Contents included in service information
Plastic gauge
Recommended liquid gasket
Thread locking adhesive agent
Term
Abbreviations
Standard bolts
15B Maintenance Information (4HK1)
Maintenance precautions
Primary specifications
Function, Structure, Operation
Introduction to the trouble diagnosis
15C Functional Inspection (4HK1)
Engine compression pressure inspection
Fuel system check
Lubrication system check
Air intake system check
Exhaust system check
EGR control system check
Starting system check
Glow control system check
OBD system check
Inspection of the diagnostic light warning light illumination circuit system
Inspection of the diagnostic light warning light blinking circuit system
Inspection of the starter circuit system
15D Symptom (4HK1)
Engine start failure
Engine stalling
Engine hunching, rough idling
Excessive white smoke in the exhaust gas
Excessive black smoke in the exhaust gas
Abnormal noise
Large fuel consumption
Large oil consumption
Insufficient engine output
15E DTC Information (4HK1)
Transmission Control System
Wiring Diagram
Using the ETM
Engine
Location Diagram
Connector List
Terminal Name
SERVICE MANUAL REVISION REQUEST FORM
6. Operators Manual (ENMDAKLA22)
Format: PDF, 440 pages
Language: English
Table of Contents:
MACHINE NUMBERS
SAFETY
SAFETY SIGNS
COMPONENTS NAME
GETTING ON/OFF THE MACHINE
OPERATOR’S STATION
BREAK-IN
OPERATING THE ENGINE
DRIVING THE MACHINE
OPERATING THE MACHINE
TRANSPORTING
MAINTENANCE
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
STORAGE
TROUBLESHOOTING
SPECIFICATIONS
OPTIONAL ATTACHMENTS AND DEVICES
INDEX
Included
Workshop Manual
1Operation and Test Manual
1Troubleshooting Manual
1Repair Manual
1Engine Technical Manual
1Operators Manual
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