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Operation and Test Manual
1Troubleshooting Manual
1Repair Manual
1Engine Technical Manual
1Operators Manual
1All-Inclusive Factory Service Technical manual for Hitachi Crawler Excavator or Crawler Excavators Models .
This manuals will assist you in diagnosing, troubleshooting, assembling, disassembling, repairing, repairing engine, and operating for your crawler excavator or crawler excavator.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
Zaxis 210-5G (PIN: 1FFDCDH1_ _C330001-)
Zaxis 210LC-5G (PIN: 1FFDCDH1_ _C330001-)
The manual comprises 5 documents, including the Operation and Test Manual, Troubleshooting Manual, Repair Manual, Engine Technical Manual, and Operators Manual
1. Operation and Test Manual (TM12628)
Format: PDF, 675 pages
Language: English
Publication Date: 19 Jan 2021
Table of Contents:
Introduction
Foreword
Technical Information Feedback Form
General Information
Safety
Diagnostics
Main Controller (MCZ) Diagnostic Trouble Codes
Engine Controller (ECF) Diagnostic Trouble Codes
Monitor Controller (DSZ) Diagnostic Trouble Codes
Air Conditioner Controller (ACF) Diagnostic Trouble Codes
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
Diagnostic Information
Adjustments
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
Monitor Operation
References
Power Train
Theory of Operation
Diagnostic Information
Hydraulic System
Theory of Operation
Diagnostic Information
Tests
Heating and Air Conditioning
Theory of Operation
Diagnostic Information
Tests
Dealer Fabricated Tools
Dealer Fabricated Tools
Section 9000
Section 9001
Section 9005
Section 9010
Section 9015
Section 9020
Section 9025
Section 9031
Section 9900
2. Troubleshooting Manual: Undercarriage Appraisal Manual (SP326VOL3)
Format: PDF, 531 pages
Language: English
Publication Date: 06 Dec 2019
Table of Contents:
General Information
Safety
Torque Values
Adjustments
Adjustments
Ground and Operating Conditions
Ground Conditions
Operating Conditions
Undercarriage Wear
Undercarriage Wear
Wear Measurement
Wear Measurement
Undercarriage Evaluation
Undercarriage Evaluation
Undercarriage Specifications
Introduction
Excavator
Forestry Excavator
Glossary
Glossary
3. Repair Manual (TM12632)
Format: PDF, 439 pages
Language: English
Publication Date: 18 Feb 2021
Table of Contents:
Introduction
Foreword
Technical Information Feedback Form
General Information
Safety
Torque Values
Tracks
Track System
Axles, Differentials, and Suspension Systems
Axle Shaft, Bearings, and Reduction Gears
Hydraulic System
Engine
Removal and Installation
Engine Auxiliary System
Cooling Systems
Intake System
External Fuel Supply Systems
Damper Drive (Flex Coupling)
Elements
Frame or Supporting Structure
Frame Installation
Chassis Weights
Operator`s Station
Removal and Installation
Operator Enclosure
Seat and Seat Belt
Heating and Air Conditioning
Sheet Metal
Hood and Engine Side Shields
Excavator
Buckets
Frames
Hydraulic System
Swing or Pivoting System
Mechanical Drive Elements
Hydraulic System
Dealer Fabricated Tools
Dealer Fabricated Tools
4. Engine Technical Manual (EDCDEN00)
Format: PDF, 234 pages
Language: English
Table of Contents:
GENERAL INFORMATION
General repair instructions
Notes on the format of this manual
Main data and specifications
Performance curve
External view
Tightening torque specifications
Angular nut and bolt tightening method
Major parts fixing nuts and bolts
Identifications
MAINTENANCE
Lubricating system
Fuel system
Cooling system
Valve clearance adjustment
Injection timing
Compression pressure measurement
Turbocharger inspection
Engine repair kit
Recommended lubricants
Engine oil viscosity chart
ENGINE ASSEMBLY I
External parts disassembly steps
Major components
Rocker arm and rocker arm shaft disassembly steps
Cylinder head disassembly steps
Piston and connecting rod disassembly steps
ENGINE ASSEMBLY II
Cylinder head
Valve guide
Valve spring
Tappet
Push rod
Rocker arm shaft and rocker arm
Idler gear and idler gear shaft
Camshaft
Cylinder body and liner
Piston and piston ring
Piston pin
Connecting rod
Crankshaft
Flywheel
Timing gear case cover
ENGINE ASSEMBLY III
Piston and connecting rod reassembly steps
Cylinder head reassembly steps
Rocker arm and rocker arm shaft reassembly steps
Major component reassembly steps I.
Major component reassembly steps II
External parts reassembly steps (Left-Hand Side)
External parts reassembly steps (Right-Hand Side)
Engine tuning operation
LUBRICATING SYSTEM
General description
Oil pump
Oil cooler
COOLING SYSTEM
General description
Thermostat
FUEL SYSTEM
General description
Injection nozzle
Injection pump calibration data
TURBOCHARGER
General description
Turbocharger identification
Troubleshooting
Inspection and repair
ENGINE ELECTRICALS
Starter identification
Starter main data and specifications
Starter sectional view
Performance
Disassembly
Inspection and repair
Reassembly
Adjustment
Performance test
Alternator identification
Main data and specifications
Alternator sectional view
Charging curcuit
Structure
Disassembly
Inspections
Reassembly
Bench test
Current output test
Fault finding
Specifications
TROUBLESHOOTING
Hard starting
Unstable low idling
Insufficient power
Excessive fuel consumption
Excessive oil consumption
Overheating
White exhaust smoke
Dark exhaust smoke
Oil pressure does not rise
Abnormal engine noise
SPECIAL TOOL LIST
Special tool list
REPAIR STANDARDS
CONVERSION TABLE
LENGTH
AREA
VOLUME
MASS
PRESSURE
TORQUE
TEMPERATURE
5. Operators Manual (ENMDCDLA34)
Format: PDF, 436 pages
Language: English
Table of Contents:
INTRODUCTION
MACHINE NUMBERS
SAFETY
SAFETY SIGNS
COMPONENTS NAME
GETTING ON/OFF THE MACHINE
OPERATORS STATION
BREAK-IN
OPERATING THE ENGINE
DRIVING THE MACHINE
OPERATING THE MACHINE
TRANSPORTING
MAINTENANCE
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
STORAGE
TROUBLESHOOTING
SPECIFICATIONS
OPTIONAL ATTACHMENTS AND DEVICES
INDEX
This manuals will assist you in diagnosing, troubleshooting, assembling, disassembling, repairing, repairing engine, and operating for your crawler excavator or crawler excavator.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
Zaxis 210-5G (PIN: 1FFDCDH1_ _C330001-)
Zaxis 210LC-5G (PIN: 1FFDCDH1_ _C330001-)
The manual comprises 5 documents, including the Operation and Test Manual, Troubleshooting Manual, Repair Manual, Engine Technical Manual, and Operators Manual
1. Operation and Test Manual (TM12628)
Format: PDF, 675 pages
Language: English
Publication Date: 19 Jan 2021
Table of Contents:
Introduction
Foreword
Technical Information Feedback Form
General Information
Safety
Diagnostics
Main Controller (MCZ) Diagnostic Trouble Codes
Engine Controller (ECF) Diagnostic Trouble Codes
Monitor Controller (DSZ) Diagnostic Trouble Codes
Air Conditioner Controller (ACF) Diagnostic Trouble Codes
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
Diagnostic Information
Adjustments
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
Monitor Operation
References
Power Train
Theory of Operation
Diagnostic Information
Hydraulic System
Theory of Operation
Diagnostic Information
Tests
Heating and Air Conditioning
Theory of Operation
Diagnostic Information
Tests
Dealer Fabricated Tools
Dealer Fabricated Tools
Section 9000
Section 9001
Section 9005
Section 9010
Section 9015
Section 9020
Section 9025
Section 9031
Section 9900
2. Troubleshooting Manual: Undercarriage Appraisal Manual (SP326VOL3)
Format: PDF, 531 pages
Language: English
Publication Date: 06 Dec 2019
Table of Contents:
General Information
Safety
Torque Values
Adjustments
Adjustments
Ground and Operating Conditions
Ground Conditions
Operating Conditions
Undercarriage Wear
Undercarriage Wear
Wear Measurement
Wear Measurement
Undercarriage Evaluation
Undercarriage Evaluation
Undercarriage Specifications
Introduction
Excavator
Forestry Excavator
Glossary
Glossary
3. Repair Manual (TM12632)
Format: PDF, 439 pages
Language: English
Publication Date: 18 Feb 2021
Table of Contents:
Introduction
Foreword
Technical Information Feedback Form
General Information
Safety
Torque Values
Tracks
Track System
Axles, Differentials, and Suspension Systems
Axle Shaft, Bearings, and Reduction Gears
Hydraulic System
Engine
Removal and Installation
Engine Auxiliary System
Cooling Systems
Intake System
External Fuel Supply Systems
Damper Drive (Flex Coupling)
Elements
Frame or Supporting Structure
Frame Installation
Chassis Weights
Operator`s Station
Removal and Installation
Operator Enclosure
Seat and Seat Belt
Heating and Air Conditioning
Sheet Metal
Hood and Engine Side Shields
Excavator
Buckets
Frames
Hydraulic System
Swing or Pivoting System
Mechanical Drive Elements
Hydraulic System
Dealer Fabricated Tools
Dealer Fabricated Tools
4. Engine Technical Manual (EDCDEN00)
Format: PDF, 234 pages
Language: English
Table of Contents:
GENERAL INFORMATION
General repair instructions
Notes on the format of this manual
Main data and specifications
Performance curve
External view
Tightening torque specifications
Angular nut and bolt tightening method
Major parts fixing nuts and bolts
Identifications
MAINTENANCE
Lubricating system
Fuel system
Cooling system
Valve clearance adjustment
Injection timing
Compression pressure measurement
Turbocharger inspection
Engine repair kit
Recommended lubricants
Engine oil viscosity chart
ENGINE ASSEMBLY I
External parts disassembly steps
Major components
Rocker arm and rocker arm shaft disassembly steps
Cylinder head disassembly steps
Piston and connecting rod disassembly steps
ENGINE ASSEMBLY II
Cylinder head
Valve guide
Valve spring
Tappet
Push rod
Rocker arm shaft and rocker arm
Idler gear and idler gear shaft
Camshaft
Cylinder body and liner
Piston and piston ring
Piston pin
Connecting rod
Crankshaft
Flywheel
Timing gear case cover
ENGINE ASSEMBLY III
Piston and connecting rod reassembly steps
Cylinder head reassembly steps
Rocker arm and rocker arm shaft reassembly steps
Major component reassembly steps I.
Major component reassembly steps II
External parts reassembly steps (Left-Hand Side)
External parts reassembly steps (Right-Hand Side)
Engine tuning operation
LUBRICATING SYSTEM
General description
Oil pump
Oil cooler
COOLING SYSTEM
General description
Thermostat
FUEL SYSTEM
General description
Injection nozzle
Injection pump calibration data
TURBOCHARGER
General description
Turbocharger identification
Troubleshooting
Inspection and repair
ENGINE ELECTRICALS
Starter identification
Starter main data and specifications
Starter sectional view
Performance
Disassembly
Inspection and repair
Reassembly
Adjustment
Performance test
Alternator identification
Main data and specifications
Alternator sectional view
Charging curcuit
Structure
Disassembly
Inspections
Reassembly
Bench test
Current output test
Fault finding
Specifications
TROUBLESHOOTING
Hard starting
Unstable low idling
Insufficient power
Excessive fuel consumption
Excessive oil consumption
Overheating
White exhaust smoke
Dark exhaust smoke
Oil pressure does not rise
Abnormal engine noise
SPECIAL TOOL LIST
Special tool list
REPAIR STANDARDS
CONVERSION TABLE
LENGTH
AREA
VOLUME
MASS
PRESSURE
TORQUE
TEMPERATURE
5. Operators Manual (ENMDCDLA34)
Format: PDF, 436 pages
Language: English
Table of Contents:
INTRODUCTION
MACHINE NUMBERS
SAFETY
SAFETY SIGNS
COMPONENTS NAME
GETTING ON/OFF THE MACHINE
OPERATORS STATION
BREAK-IN
OPERATING THE ENGINE
DRIVING THE MACHINE
OPERATING THE MACHINE
TRANSPORTING
MAINTENANCE
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
STORAGE
TROUBLESHOOTING
SPECIFICATIONS
OPTIONAL ATTACHMENTS AND DEVICES
INDEX
Included
Operation and Test Manual
1Troubleshooting Manual
1Repair Manual
1Engine Technical Manual
1Operators Manual
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