Hitachi Zaxis 210-5N and 210LC-5N Crawler Excavators (PIN. from 1FFDCJ70_ _E330001) set of Service Manuals

All-Inclusive Factory Service Technical manual for Hitachi Crawler Excavator or Crawler Excavators Models .

This manuals will assist you in diagnosing, repairing, troubleshooting, assembling, disassembling, repairing engine, and operating for your crawler excavator or crawler excavator.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.

Covered Models:
   Zaxis 210-5N (PIN: 1FFDCJ70_ _E330001-)
   Zaxis 210LC-5N (PIN: 1FFDCJ70_ _E330001-)

The manual comprises 6 documents, including the Workshop Manual, Operation and Test Manual, Troubleshooting Manual, Repair Manual, Engine Technical Manual, and Operators Manual

1. Workshop Manual (EWDCA-EN-01)
Format: PDF, 626 pages
Language: English
Table of Contents:
   0 Introduction (All)
      Introduction
      safety information
   14A Service Information Guide (All)
      Contents included in service information
      Plastic gauge
      Recommended liquid gasket
      Thread locking adhesive agent
      Term
      Abbreviations
      Standard bolts
   1B Mechanical (4HK1)
      Cylinder head cover
      Cylinder head assembly
      Idle gear
      Inlet cover
      Cylinder block
      Exhaust manifold
      Crankshaft
      Piston
      Camshaft
      Flywheel
      Crankshaft rear oil seal
      Rocker arm shaft
      Valve spring
      Valve stem oil seal
      Crankshaft front oil seal
      CMP sensor
      Front cover
      Intake throttle valve
      CKP sensor
      Supplementary Information
   1C Fuel System (4HK1)
      Fuel supply pump
      Common rail assembly
      Injector
      Suction control valve
      Fuel filter
      Relief valve
      Fuel filter element
      Fuel filter pressure sensor
      Supplementary Information
   1D Cooling (4HK1)
      Water pump assembly
      Thermostat
      Cooling fan belt
      Radiator
      Engine coolant temperature sensor
      Coolant
      Overheat switch
      Supplementary Information
   1E Lubrication (4HK1)
      Oil pan
      Oil pump assembly
      Oil level switch
      Oil cooler assembly
      Oil pressure sensor
      Engine oil
      Oil port cover
      Supplementary Information
   1F Induction (4HK1)
      Boost temperature sensor
      Turbocharger assembly
      Intercooler
      Air cleaner element
      IMT sensor
      Boost sensor
      Supplementary Information
   1G Exhaust (4HK1)
      DPD assembly
      Exhaust differential pressure sensor
      Exhaust gas temperature sensor
      Supplementary Information
   1H Aux.Emission Control Devices (4HK1)
      EGR valve
      Supplementary Information
   1J Electrical (4HK1)
      Glow plug
      Generator
      ECM
      Starter assembly
      Supplementary Information
   SERVICE MANUAL REVISION REQUEST FORM

2. Operation and Test Manual (TM12354)
Format: PDF, 650 pages
Language: English
Publication Date: 22 Jun 2020
Table of Contents:
   Introduction
      Foreword
      Technical Information Feedback Form
   General Information
      Safety
   Diagnostics
      Main Controller (MCZ) Diagnostic Trouble Codes
      Engine Control Unit (ECU) Diagnostic Trouble Codes
      Monitor Controller (DSZ) Diagnostic Trouble Codes
      Information Controller (ICZ) Diagnostic Trouble Codes
      Air Conditioner Controller (ACF) Diagnostic Trouble Codes
   Operational Checkout Procedure
      Operational Checkout Procedure
   Engine
      Theory of Operation
      Diagnostic Information
      Adjustments
      Tests
   Electrical System
      System Information
      System Diagrams
      Sub-System Diagnostics
      Monitor Operation
      References
   Power Train
      Theory of Operation
      Diagnostic Information
   Hydraulic System
      Theory of Operation
      Diagnostic Information
      Tests
   Heating and Air Conditioning
      Theory of Operation
      Diagnostic Information
      Tests
   Dealer Fabricated Tools
      Dealer Fabricated Tools

3. Troubleshooting Manual: Undercarriage Appraisal Manual (SP326VOL3)
Format: PDF, 531 pages
Language: English
Publication Date: 06 Dec 2019
Table of Contents:
   General Information
      Safety
      Torque Values
   Adjustments
      Adjustments
   Ground and Operating Conditions
      Ground Conditions
      Operating Conditions
   Undercarriage Wear
      Undercarriage Wear
   Wear Measurement
      Wear Measurement
   Undercarriage Evaluation
      Undercarriage Evaluation
   Undercarriage Specifications
      Introduction
      Excavator
      Forestry Excavator
   Glossary
      Glossary

4. Repair Manual (TM12357)
Format: PDF, 366 pages
Language: English
Publication Date: 19 Feb 2021
Table of Contents:
   Introduction
      Foreword
      Technical Information Feedback Form
   General Information
      Safety
      Torque Values
   Tracks
      Track System
   Axles, Differentials, and Suspension Systems
      Axle Shaft, Bearings, and Reduction Gears
      Hydraulic System
   Engine
      Removal and Installation
   Engine Auxiliary System
      Cooling Systems
      Intake System
      External Exhaust Systems
      External Fuel Supply Systems
   Damper Drive (Flex Coupling)
      Elements
   Frame or Supporting Structure
      Frame Installation
      Chassis Weights
   Operator`s Station
      Removal and Installation
      Operator Enclosure
      Seat and Seat Belt
      Heating and Air Conditioning
   Sheet Metal
      Hood and Engine Side Shields
   Excavator
      Buckets
      Frames
      Hydraulic System
   Swing or Pivoting System
      Mechanical Drive Elements
      Hydraulic System
   Dealer Fabricated Tools
      Dealer Fabricated Tools

5. Engine Technical Manual (ETDCA-EN-01)
Format: PDF, 384 pages
Language: English
Table of Contents:
   FOREWORD
   0 Introduction (All)
      Introduction
      safety information
   14A Service Information Guide (All)
      Contents included in service information
      Plastic gauge
      Recommended liquid gasket
      Thread locking adhesive agent
      Term
      Abbreviations
      Standard bolts
   15B Maintenance Information (4HK1)
      Maintenance precautions
      Primary specifications
      Function,Structure,Operation
      Introduction to the trouble diagnosis
   15C Functional Inspection (4HK1)
      Engine compression pressure inspection
      Fuel system check
      Lubrication system check
      Air intake system check
      Exhaust system check
      DPD control system check
      EGR control system check
      Starting system check
      Glow control system check
      OBD system check
      Inspection of the diagnostic light warning light illumination circuit system
      Inspection of the diagnostic light warning light blinking circuit system
      Inspection of the starter circuit system
   15D Symptom (4HK1)
      Engine start failure
      Engine stalling
      Engine hunching,rough idling
      Excessive white smoke in the exhaust gas
      Excessive black smoke in the exhaust gas
      Abnormal noise
      Large fuel consumption
      Large oil consumption
      Insufficient engine output
      DPD system manual regeneration frequently
      DPD system regeneration long time
   15E DTC Information (4HK1)
   Wiring Diagram
      Using the Wiring Diagram
      Engine
      Location Diagram
      Connector List
      Terminal Name
   SERVICE MANUAL REVISION REQUEST FORM

6. Operators Manual (ENMDCANA25)
Format: PDF, 461 pages
Language: English
Table of Contents:
   MACHINE NUMBERS
   SAFETY
   SAFETY SIGNS
   COMPONENTS NAME
   GETTING ON/OFF THE MACHINE
   OPERATOR’S STATION
   BREAK-IN
   OPERATING THE ENGINE
   DRIVING THE MACHINE
   OPERATING THE MACHINE
   TRANSPORTING
   MAINTENANCE
   MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
   OPTIONAL ATTACHMENTS AND DEVICES
   STORAGE
   TROUBLESHOOTING
   SPECIFICATIONS
   INDEX