Hitachi Zaxis 670LC-5B Crawler Excavators (SN. from 0030001) set of Service Manuals download

All-Inclusive Factory Service Technical manual for Hitachi Crawler Excavators Models .

This manuals will assist you in diagnosing, repairing, troubleshooting, assembling, disassembling, repairing engine, and operating for your crawler excavator.
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Covered Models:
   Zaxis 670LC-5B (PIN: HCMJBA60_ _0030001-; HCMJBA70_ _0030001-)

The manual comprises 8 documents, including the Workshop Manual, Operation and Test Manual, Troubleshooting Manual, Repair Manual, Engine Technical Manual, and three Operators Manuals

1. Workshop Manual (EWJBAEN00)
Format: PDF, 630 pages
Language: English
Table of Contents:
   Introduction
   General Contents
   Introduction
      Introduction
   Service Information Guide
      Contents included in service information
      Plastic gauge
      Recommended liquid gasket
      Thread locking adhesive agent
      Term
      Abbreviations
      Standard bolts
   Mechanical
      Cylinder head cover
      Cylinder head assembly
      Idle gear
      Cylinder block
      Camshaft
      Rocker arm shaft
      Crankshaft
      Flywheel
      Piston
      CKP sensor
      Intake throttle valve
      Flywheel housing
      CMP sensor
      Timing gear case
      Supplementary Information
   Fuel System
      Fuel supply pump
      Injector
      Common rail assembly
      Fuel filter
      Pressure limiter
      Fuel pressure sensor
      Fuel filter pressure sensor
      Fuel temperature sensor
      Supplementary Information
   Cooling
      Water pump assembly
      Thermostat
      Radiator
      Overheat switch
      Engine coolant temperature sensor
      Coolant
      Generator drive belt
      Supplementary Information
   Lubrication
      Oil pan
      Oil cooler assembly
      Oil level switch
      Oil pump assembly
      Engine oil
      Piston oil jet
      Oil filter element
      Oil pressure sensor
      Supplementary Information
   Induction
      Boost temperature sensor
      Turbocharger assembly
      Intercooler
      Air cleaner element
      IMT sensor
      Boost sensor
      MAF sensor
   Exhaust
      DPD assembly
      Exhaust differential pressure sensor
      Exhaust gas temperature sensor
      Supplementary Information
   Aux. Emission Control Devices
      EGR valve
      EGR cooler
      Supplementary Information
   Electrical
      Glow plug
      Starter assembly
      Generator
      ECM
      Supplementary Information

2. Operation and Test Manual (TM12211)
Format: PDF, 724 pages
Language: English
Publication Date: 15 Nov 2022
Table of Contents:
   Introduction
      Foreword
      Technical Information Feedback Form
   General Information
      Safety
   Diagnostics
      Main Controller (MCZ) Diagnostic Trouble Codes
      Engine Control Unit (ECU) Diagnostic Trouble Codes
      Monitor Controller (DSZ) Diagnostic Trouble Codes
      Information Controller (ICZ) Diagnostic Trouble Codes
      Air Conditioner Controller (ACF) Diagnostic Trouble Codes
   Operational Checkout Procedure
      Operational Checkout Procedure
   Engine
      Theory of Operation
      Diagnostic Information
      Adjustments
      Tests
   Electrical System
      System Information
      System Diagrams
      Sub-System Diagnostics
      Monitor Operation
      References
   Power Train
      Theory of Operation
      Diagnostic Information
   Hydraulic System
      Theory of Operation
      Diagnostic Information
      Tests
   Heating and Air Conditioning
      Theory of Operation
      Diagnostic Information
      Tests
   Dealer Fabricated Tools
      Dealer Fabricated Tools
      Section 9000
      Section 9001
      Section 9005
      Section 9010
      Section 9015
      Section 9020
      Section 9025
      Section 9031
      Section 9900

3. Troubleshooting Manual: Undercarriage Appraisal Manual (SP326VOL3)
Format: PDF, 531 pages
Language: English
Publication Date: 06 Dec 2019
Table of Contents:
   General Information
      Safety
      Torque Values
   Adjustments
      Adjustments
   Ground and Operating Conditions
      Ground Conditions
      Operating Conditions
   Undercarriage Wear
      Undercarriage Wear
   Wear Measurement
      Wear Measurement
   Undercarriage Evaluation
      Undercarriage Evaluation
   Undercarriage Specifications
      Introduction
      Excavator
      Forestry Excavator
   Glossary
      Glossary

4. Repair Manual (TM12217)
Format: PDF, 477 pages
Language: English
Publication Date: 15 Nov 2022
Table of Contents:
   Introduction
      Foreword
      Technical Information Feedback Form
   General Information
      Safety
      Torque Values
   Tracks
      Track System
   Axles and Suspension Systems
      Axle Shaft, Bearings, and Reduction Gears
      Hydraulic System
   Engine
      Removal and Installation
   Engine Auxiliary System
      Cooling Systems
      Intake System
      External Exhaust System
      External Fuel Supply Systems
   Splitter Drive
      Removal and Installation
      Gears, Shafts, and Bearings
   Frame or Supporting Structure
      Frame Installation
      Chassis Weights
   Operator`s Station
      Removal and Installation
      Operator Enclosure
      Seat and Seat Belt
      Heating and Air Conditioning
   Sheet Metal
      Hood and Engine Side Shields
      Grille and Grille Housing
   Excavator
      Buckets
      Frames
      Hydraulic System
   Swing System
      Mechanical Drive Elements
      Hydraulic System
   Dealer Fabricated Tools
      Dealer Fabricated Tools

5. Engine Technical Manual (ETJBAEN00)
Format: PDF, 392 pages
Language: English
Table of Contents:
   Introduction
   General Contents
   Introduction
      Introduction
   Service Information Guide
      Contents included in service information
      Plastic gauge
      Recommended liquid gasket
      Thread locking adhesive agent
      Term
      Abbreviations
      Standard bolts
   Maintenance Information
      Primary specifications
      Function, Structure, Operation
      Maintenance precautions
      Introduction to the trouble diagnosis
   Functional Inspection
      Starting system check
      Fuel system check
      Air intake system check
      Exhaust system check
      EGR control system check
      Glow control system check
      DPD control system check
      Engine compression pressure inspection
      OBD system check
      Inspection of the diagnostic light warning light illumination circuit system
      Inspection of the diagnostic light warning light blinking circuit system
      Inspection of the starter circuit system
   Symptom
      DPD system manual regeneration frequently
      DPD system regeneration long time
      Engine start failure
      Engine stalling
      Engine hunching, rough idling
      Excessive white smoke in the exhaust gas
      Excessive black smoke in the exhaust gas
      Abnormal noise
      Large fuel consumption
      Large oil consumption
      Insufficient engine output
   DTC Information
   Electrical Troubleshooting Manual
      Using the Wiring Diagram
      Engine
      Location Diagram
      Connector list
      Sensor terminal name

6. Operators Manual: Counterweight Removal (ENMJAANACW11)
Format: PDF, 33 pages
Language: English
Publication Date: 01 Jan 2011

7. Operators Manual (ENMJAANA12)
Format: PDF, 485 pages
Language: English
Publication Date: 01 Jan 2012
Table of Contents:
   ENMJAA-NA1-2
   INTRODUCTION
   INDEX
   MACHINE NUMBERS
   SAFETY
      Recognize Safety Information
      Understand Signal Words
      Follow Safety Instructions
      Prepare for Emergencies
      Wear Protective Clothing
      Protect Against Noise
      Inspect Machine
      General Precautions for Cab
      Use Handrails and Steps
      Adjust the Operator's Seat
      Ensure Safety Before Rising from or LeavingOperator’s Seat
      Fasten Your Seat Belt
      Move and Operate Machine Safely
      Operate Only from Operator's Seat
      Jump Starting
      Keep Riders off Machine
      Precautions for Operations
      Investigate Job Site Beforehand
      Install OPG Guard
      Provide Signals for Jobs Involving Multiple Machines
      Confirm Direction of Machine to Be Driven
      Drive Machine Safely
      Avoid Injury from Rollaway Accidents
      Avoid Injury from Back-Over and Swing Accidents
      Keep Person Clear from Working Area
      Never Position Bucket Over Anyone
      Avoid Undercutting
      Avoid Tipping
      Never Undercut a High Bank
      Dig with Caution
      Operate with Caution
      Avoid Power Lines
      Precautions for Lightning
      Object Handling
      Protect Against Flying Debris
      Park Machine Safely
      Handle Fluids Safely−Avoid Fires
      Transport Safely
      Practice Safe Maintenance
      Warn Others of Service Work
      Support Machine Properly
      Stay Clear of Moving Parts
      Prevent Parts from Flying
      Store Attachments Safely
      Prevent Burns
      Replace Rubber Hoses Periodically
      Avoid High-Pressure Fluids
      Prevent Fires
      Evacuating in Case of Fire
      Beware of Exhaust Fumes
      Precautions for Welding and Grinding
      Avoid Heating Near Pressurized Fluid Lines
      Avoid Applying Heat to Lines ContainingFlammable Fluids
      Precautions for Handling Accumulator andGas Damper
      Remove Paint Before Welding or Heating
      Beware of Asbestos and Silicon Dust and Other Contamination
      Prevent Battery Explosions
      Service Air Conditioning System Safely
      Handle Chemical Products Safely
      Dispose of Waste Properly
      Never Ride Attachment
      Notes for Muffler Filter
      Precautions for Communication Terminal
      Precaution for Communication Terminal Equipment
   SAFETY SIGNS
   COMPONENTS NAME
      Components Name
   GETTING ON/OFF THE MACHINE
   OPERATOR’S STATION
      Muffler Filter
      Cab Features (Std. Model)
      Cab Features (with Attachment)
      Multi Function Monitor
      Default Setting
      Basic Screen
      How to Use Screens
      Security Functions (Optional)
      Alarm Occurrence Screen
      Remedy
      Muffler Filter
      Main Menu
      Air Conditioner
      Radio
      Work Mode
      Mail (Optional)
      Setting Menu
      Date and Time
      Attachment Adjust
      Attachment Name Input
      Auto Shut-Down
      Muffler Filter Regeneration Inhibited
      Auto-Lubrication
      Password Change (Optional)
      Sub Meter
      Rear View Camera Monitor
      Brightness Adjustment
      Language Settings
      Lists of Display Language
      Unit Selection
      Display Item Selection (Rear View Camera OFF)
      Main Menu Sequence Change
      Information Menu
      Operation
      Maintenance
      Troubleshooting
      Monitoring
      Switch Panel
      Switch Panel (for Optional Equipment)
      Fan Reverse System (Optional)
      Key Switch
      Power Boost Switch
      Horn Switch
      Electrical Control Switch (Optional)
      Cigar Lighter
      Cab Light Switch
      Installing Fire Extinguisher (Optional)
      Pilot Control Shut-Off Lever
      Engine Stop Switch
      Fuse Box
      Auto Air Conditioner
      Tips for Optimal Air Conditioner Usage
      AM/FM Radio Operation
      Audio Input (Optional)
      Cab Door Release Lever
      Opening/Closing and Removing Cab InsideWindow
      Opening/Closing Upper Front Window
      Removing and Storing Lower Front Window
      Opening Side Windows
      Opening/Closing Overhead Window
      Opening/Closing Overhead Window (Clear Hatch: If Equipped)
      Emergency Exit
      Adjusting Operator's Seat
      Console Height Adjustment
      Installation and Adjustment of Mirrors
      Seat Belt
   BREAK-IN
      Observe Engine Operation Closely
      Every 10 Hours or Daily
      After the First 50 Hours
      After the First 100 Hours
   OPERATING THE ENGINE
      Inspect Machine Daily Before Starting
      Before Starting Engine
      Starting the Engine
      Check Instruments After Starting
      Using Booster Batteries
      Stopping the Engine
      Engine Auto-Stop in Extremely Low Temperature
   DRIVING THE MACHINE
      Drive the Machine Carefully
      Steering the Machine Using Pedals
      Steering the Machine Using Levers
      Travel Mode Switch
      Travel Alarm (Optional)
      Operating on Soft Ground
      Raise One Track Using Boom and Arm
      Towing Machine a Short Distance
      Operating in Water or Mud
      Parking the Machine on Slopes
      Parking the Machine
   OPERATING THE MACHINE
      Control Lever (ISO Pattern)
      Control Lever (HITACHI Pattern) (Optional)
      Attachment Pedal (Hydraulic Breaker) (Optional)
      Attachment Pedal (Hydraulic Crusher) (Optional)
      Pilot Control Shut-Off Lever
      Warming Up Operation
      Engine Speed Control
      Auto-Idle
      Auto Shut-Down
      Muffler Filter Manual Regeneration
      Work Mode
      Power Boost Switch
      Mode Switch
      Operating Backhoe
      Precaution for Arm Roll-In/Bucket Roll-In Combined Operation
      Grading Operation
      Do Not Strike the Ground with Bucket Teeth
      Avoid Hammer Work
      Avoid Abusive Operation
      Avoid Side Load the Bucket
      Do Not Use Wide Track Shoes on Rough Ground
      Object Handling --- If Equipped
      Hydraulic Breaker and Hydraulic Crusher
      Precautions for Breaker Operation
      Precautions for Crusher Operation
      Attachment
      How to Lower Boom In Case of Emergency and When Engine Stops
      Precautions for After Operations
   TRANSPORTING
      Transporting by Road
      Loading/Unloading on a Trailer
      Fastening Machine for Transporting
      Unloading
      Transportation Exhaust Pipe
   MAINTENANCE
      Correct Maintenance and Inspection Procedures
      Check the Hour Meter Regularly
      Use Correct Fuels and Lubricants
      Layout
      Maintenance Guide Table
      Preparations for Inspection and Maintenance
      Hood and Access Covers
      Daily Check
      Maintenance Guide
      Periodic Replacement of Parts
      A. Greasing
      B. Engine
      C. Transmission
      D. Hydraulic System
      E. Fuel System
      F. Air Cleaner
      G. Cooling System
      H. Air Conditioner
      I. Electrical System
      J. Miscellaneous
      K. Muffler Filter
   MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
      Maintenance Under Special Environmental Conditions
   STORAGE
      Storing the Machine
      Removing the Machine from Storage
   TROUBLESHOOTING
      Troubleshooting
   SPECIFICATIONS
      Specifications ZX470LC-5B
      Working Ranges ZX470LC-5B
      Shoe Types and Applications ZX470LC-5B
      Bucket Types and Applications ZX470LC-5B
      Specifications ZX670LC-5B
      Working Ranges ZX670LC-5B
      Shoe Types and Applications ZX670LC-5
      Bucket Types and Applications ZX670LC-5B
      Specifications ZX870LC-5B
      Working Ranges ZX870LC-5B
      Shoe Types and Applications ZX870LC-5B
      Bucket Types and Applications ZX870LC-5B
   OPTIONAL ATTACHMENTS AND DEVICES
      Counterweight Removal/Install Device
      Automatic Lubrication
      Automatic/Manual Lubrication
      Lubricator
      Fuel Feed Device
   INDEX

8. Operators Manual (ENMJAA11)
Format: PDF, 497 pages
Language: English
Publication Date: 01 Jan 2011