








































$49.99
Workshop Manual
1Operation and Test Manual
1Troubleshooting Manual
1Repair Manual
1Engine Technical Manual
1All-Inclusive Factory Service Technical manual for Hitachi Crawler Excavators Models .
This manuals will assist you in diagnosing, repairing, troubleshooting, assembling, disassembling, and repairing engine for your crawler excavator.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
Zaxis 350LC-5N (PIN: 1FFDDC70_ _E930001-)
The manual comprises 5 documents, including the Workshop Manual, Operation and Test Manual, Troubleshooting Manual, Repair Manual, and Engine Technical Manual
1. Workshop Manual (EWDCA-EN-01)
Format: PDF, 626 pages
Language: English
Table of Contents:
0 Introduction (All)
Introduction
safety information
14A Service Information Guide (All)
Contents included in service information
Plastic gauge
Recommended liquid gasket
Thread locking adhesive agent
Term
Abbreviations
Standard bolts
1B Mechanical (4HK1)
Cylinder head cover
Cylinder head assembly
Idle gear
Inlet cover
Cylinder block
Exhaust manifold
Crankshaft
Piston
Camshaft
Flywheel
Crankshaft rear oil seal
Rocker arm shaft
Valve spring
Valve stem oil seal
Crankshaft front oil seal
CMP sensor
Front cover
Intake throttle valve
CKP sensor
Supplementary Information
1C Fuel System (4HK1)
Fuel supply pump
Common rail assembly
Injector
Suction control valve
Fuel filter
Relief valve
Fuel filter element
Fuel filter pressure sensor
Supplementary Information
1D Cooling (4HK1)
Water pump assembly
Thermostat
Cooling fan belt
Radiator
Engine coolant temperature sensor
Coolant
Overheat switch
Supplementary Information
1E Lubrication (4HK1)
Oil pan
Oil pump assembly
Oil level switch
Oil cooler assembly
Oil pressure sensor
Engine oil
Oil port cover
Supplementary Information
1F Induction (4HK1)
Boost temperature sensor
Turbocharger assembly
Intercooler
Air cleaner element
IMT sensor
Boost sensor
Supplementary Information
1G Exhaust (4HK1)
DPD assembly
Exhaust differential pressure sensor
Exhaust gas temperature sensor
Supplementary Information
1H Aux.Emission Control Devices (4HK1)
EGR valve
Supplementary Information
1J Electrical (4HK1)
Glow plug
Generator
ECM
Starter assembly
Supplementary Information
SERVICE MANUAL REVISION REQUEST FORM
2. Operation and Test Manual (TM12209)
Format: PDF, 784 pages
Language: English
Publication Date: 14 Sep 2021
Table of Contents:
Introduction
Foreword
Technical Information Feedback Form
General Information
Safety
Diagnostics
Main Controller (MCZ) Diagnostic Trouble Codes
Engine Control Unit (ECU) Diagnostic Trouble Codes
Monitor Controller (DSZ) Diagnostic Trouble Codes
Information Controller (ICZ) Diagnostic Trouble Codes
Air Conditioner Controller (ACF) Diagnostic Trouble Codes
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
Diagnostic Information
Adjustments
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
Monitor Operation
References
Power Train
Theory of Operation
Diagnostic Information
Hydraulic System
Theory of Operation
Diagnostic Information
Tests
Heating and Air Conditioning
Theory of Operation
Diagnostic Information
Tests
Dealer Fabricated Tools
Dealer Fabricated Tools
Section 9000
Section 9001
Section 9005
Section 9010
Section 9015
Section 9020
Section 9025
Section 9031
Section 9900
3. Troubleshooting Manual: Undercarriage Appraisal Manual (SP326VOL3)
Format: PDF, 531 pages
Language: English
Publication Date: 06 Dec 2019
Table of Contents:
General Information
Safety
Torque Values
Adjustments
Adjustments
Ground and Operating Conditions
Ground Conditions
Operating Conditions
Undercarriage Wear
Undercarriage Wear
Wear Measurement
Wear Measurement
Undercarriage Evaluation
Undercarriage Evaluation
Undercarriage Specifications
Introduction
Excavator
Forestry Excavator
Glossary
Glossary
4. Repair Manual (TM12215)
Format: PDF, 405 pages
Language: English
Publication Date: 14 Sep 2021
Table of Contents:
Introduction
Foreword
Technical Information Feedback Form
General Information
Safety
Torque Values
Tracks
Track System
Axles, Differentials, and Suspension Systems
Axle Shaft, Bearings, and Reduction Gears
Hydraulic System
Engine
Removal and Installation
Engine Auxiliary System
Cooling Systems
Intake System
External Exhaust System
External Fuel Supply Systems
Dampener Drive (Flex Coupling)
Elements
Frame or Supporting Structure
Frame Installation
Chassis Weights
Operator`s Station
Removal and Installation
Operator Enclosure
Seat and Seat Belt
Heating and Air Conditioning
Excavator
Buckets
Frames
Hydraulic System
Swing or Pivoting System
Mechanical Drive Elements
Hydraulic System
Dealer Fabricated Tools
Dealer Fabricated Tools
5. Engine Technical Manual (ETDCA-EN-01)
Format: PDF, 384 pages
Language: English
Table of Contents:
FOREWORD
0 Introduction (All)
Introduction
safety information
14A Service Information Guide (All)
Contents included in service information
Plastic gauge
Recommended liquid gasket
Thread locking adhesive agent
Term
Abbreviations
Standard bolts
15B Maintenance Information (4HK1)
Maintenance precautions
Primary specifications
Function,Structure,Operation
Introduction to the trouble diagnosis
15C Functional Inspection (4HK1)
Engine compression pressure inspection
Fuel system check
Lubrication system check
Air intake system check
Exhaust system check
DPD control system check
EGR control system check
Starting system check
Glow control system check
OBD system check
Inspection of the diagnostic light warning light illumination circuit system
Inspection of the diagnostic light warning light blinking circuit system
Inspection of the starter circuit system
15D Symptom (4HK1)
Engine start failure
Engine stalling
Engine hunching,rough idling
Excessive white smoke in the exhaust gas
Excessive black smoke in the exhaust gas
Abnormal noise
Large fuel consumption
Large oil consumption
Insufficient engine output
DPD system manual regeneration frequently
DPD system regeneration long time
15E DTC Information (4HK1)
Wiring Diagram
Using the Wiring Diagram
Engine
Location Diagram
Connector List
Terminal Name
SERVICE MANUAL REVISION REQUEST FORM
This manuals will assist you in diagnosing, repairing, troubleshooting, assembling, disassembling, and repairing engine for your crawler excavator.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
Zaxis 350LC-5N (PIN: 1FFDDC70_ _E930001-)
The manual comprises 5 documents, including the Workshop Manual, Operation and Test Manual, Troubleshooting Manual, Repair Manual, and Engine Technical Manual
1. Workshop Manual (EWDCA-EN-01)
Format: PDF, 626 pages
Language: English
Table of Contents:
0 Introduction (All)
Introduction
safety information
14A Service Information Guide (All)
Contents included in service information
Plastic gauge
Recommended liquid gasket
Thread locking adhesive agent
Term
Abbreviations
Standard bolts
1B Mechanical (4HK1)
Cylinder head cover
Cylinder head assembly
Idle gear
Inlet cover
Cylinder block
Exhaust manifold
Crankshaft
Piston
Camshaft
Flywheel
Crankshaft rear oil seal
Rocker arm shaft
Valve spring
Valve stem oil seal
Crankshaft front oil seal
CMP sensor
Front cover
Intake throttle valve
CKP sensor
Supplementary Information
1C Fuel System (4HK1)
Fuel supply pump
Common rail assembly
Injector
Suction control valve
Fuel filter
Relief valve
Fuel filter element
Fuel filter pressure sensor
Supplementary Information
1D Cooling (4HK1)
Water pump assembly
Thermostat
Cooling fan belt
Radiator
Engine coolant temperature sensor
Coolant
Overheat switch
Supplementary Information
1E Lubrication (4HK1)
Oil pan
Oil pump assembly
Oil level switch
Oil cooler assembly
Oil pressure sensor
Engine oil
Oil port cover
Supplementary Information
1F Induction (4HK1)
Boost temperature sensor
Turbocharger assembly
Intercooler
Air cleaner element
IMT sensor
Boost sensor
Supplementary Information
1G Exhaust (4HK1)
DPD assembly
Exhaust differential pressure sensor
Exhaust gas temperature sensor
Supplementary Information
1H Aux.Emission Control Devices (4HK1)
EGR valve
Supplementary Information
1J Electrical (4HK1)
Glow plug
Generator
ECM
Starter assembly
Supplementary Information
SERVICE MANUAL REVISION REQUEST FORM
2. Operation and Test Manual (TM12209)
Format: PDF, 784 pages
Language: English
Publication Date: 14 Sep 2021
Table of Contents:
Introduction
Foreword
Technical Information Feedback Form
General Information
Safety
Diagnostics
Main Controller (MCZ) Diagnostic Trouble Codes
Engine Control Unit (ECU) Diagnostic Trouble Codes
Monitor Controller (DSZ) Diagnostic Trouble Codes
Information Controller (ICZ) Diagnostic Trouble Codes
Air Conditioner Controller (ACF) Diagnostic Trouble Codes
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
Diagnostic Information
Adjustments
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
Monitor Operation
References
Power Train
Theory of Operation
Diagnostic Information
Hydraulic System
Theory of Operation
Diagnostic Information
Tests
Heating and Air Conditioning
Theory of Operation
Diagnostic Information
Tests
Dealer Fabricated Tools
Dealer Fabricated Tools
Section 9000
Section 9001
Section 9005
Section 9010
Section 9015
Section 9020
Section 9025
Section 9031
Section 9900
3. Troubleshooting Manual: Undercarriage Appraisal Manual (SP326VOL3)
Format: PDF, 531 pages
Language: English
Publication Date: 06 Dec 2019
Table of Contents:
General Information
Safety
Torque Values
Adjustments
Adjustments
Ground and Operating Conditions
Ground Conditions
Operating Conditions
Undercarriage Wear
Undercarriage Wear
Wear Measurement
Wear Measurement
Undercarriage Evaluation
Undercarriage Evaluation
Undercarriage Specifications
Introduction
Excavator
Forestry Excavator
Glossary
Glossary
4. Repair Manual (TM12215)
Format: PDF, 405 pages
Language: English
Publication Date: 14 Sep 2021
Table of Contents:
Introduction
Foreword
Technical Information Feedback Form
General Information
Safety
Torque Values
Tracks
Track System
Axles, Differentials, and Suspension Systems
Axle Shaft, Bearings, and Reduction Gears
Hydraulic System
Engine
Removal and Installation
Engine Auxiliary System
Cooling Systems
Intake System
External Exhaust System
External Fuel Supply Systems
Dampener Drive (Flex Coupling)
Elements
Frame or Supporting Structure
Frame Installation
Chassis Weights
Operator`s Station
Removal and Installation
Operator Enclosure
Seat and Seat Belt
Heating and Air Conditioning
Excavator
Buckets
Frames
Hydraulic System
Swing or Pivoting System
Mechanical Drive Elements
Hydraulic System
Dealer Fabricated Tools
Dealer Fabricated Tools
5. Engine Technical Manual (ETDCA-EN-01)
Format: PDF, 384 pages
Language: English
Table of Contents:
FOREWORD
0 Introduction (All)
Introduction
safety information
14A Service Information Guide (All)
Contents included in service information
Plastic gauge
Recommended liquid gasket
Thread locking adhesive agent
Term
Abbreviations
Standard bolts
15B Maintenance Information (4HK1)
Maintenance precautions
Primary specifications
Function,Structure,Operation
Introduction to the trouble diagnosis
15C Functional Inspection (4HK1)
Engine compression pressure inspection
Fuel system check
Lubrication system check
Air intake system check
Exhaust system check
DPD control system check
EGR control system check
Starting system check
Glow control system check
OBD system check
Inspection of the diagnostic light warning light illumination circuit system
Inspection of the diagnostic light warning light blinking circuit system
Inspection of the starter circuit system
15D Symptom (4HK1)
Engine start failure
Engine stalling
Engine hunching,rough idling
Excessive white smoke in the exhaust gas
Excessive black smoke in the exhaust gas
Abnormal noise
Large fuel consumption
Large oil consumption
Insufficient engine output
DPD system manual regeneration frequently
DPD system regeneration long time
15E DTC Information (4HK1)
Wiring Diagram
Using the Wiring Diagram
Engine
Location Diagram
Connector List
Terminal Name
SERVICE MANUAL REVISION REQUEST FORM
Included
Workshop Manual
1Operation and Test Manual
1Troubleshooting Manual
1Repair Manual
1Engine Technical Manual
1Reviews: 0
There are no reviews for this product.
Questions: 0
No questions about this product.
Similar products