Hitachi Zaxis 50U-5N (PIN. from HCMAED60_ _0280003) Compact Excavators set of Service Manuals download

All-Inclusive Factory Service Technical manual for Hitachi Compact Excavator or Compact Excavators Models .

This manuals will assist you in diagnosing, troubleshooting, assembling, disassembling, repairing, repairing engine, and operating for your compact excavator or compact excavator.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.

Covered Models:
   Zaxis 50U-5N (PIN: HCMAED60_ _0280003-)

The manual comprises 7 documents, including the Operation and Test Manual, Troubleshooting Manual, Repair Manual, two Engine Technical Manuals, and two Operators Manuals

1. Operation and Test Manual (TM12915)
Format: PDF, 389 pages
Language: English
Publication Date: 13 May 2021
Table of Contents:
   Diagnostics
      Engine Control Unit (ECU) Diagnostic Trouble Codes
      Monitor Controller (DSZ) Diagnostic Trouble Codes
   Operational Checkout Procedure
      Operational Checkout Procedure
   Engine
      Theory of Operation
      Diagnostic Information
      Adjustments
      Tests
   Electrical System
      System Information
      System Diagrams
      Sub-System Diagnostics
      Monitor Operation
      References
   Power Train
      Theory of Operation
      Diagnostic Information
   Hydraulic System
      Theory of Operation
      Diagnostic Information
      Tests
   Heating and Air Conditioning
      Theory of Operation
      Diagnostic Information
      Tests
   APPENDIX

2. Troubleshooting Manual: Undercarriage Appraisal Manual (SP326VOL3)
Format: PDF, 531 pages
Language: English
Publication Date: 06 Dec 2019
Table of Contents:
   General Information
      Safety
      Torque Values
   Adjustments
      Adjustments
   Ground and Operating Conditions
      Ground Conditions
      Operating Conditions
   Undercarriage Wear
      Undercarriage Wear
   Wear Measurement
      Wear Measurement
   Undercarriage Evaluation
      Undercarriage Evaluation
   Undercarriage Specifications
      Introduction
      Excavator
      Forestry Excavator
   Glossary
      Glossary

3. Repair Manual (TM12918)
Format: PDF, 381 pages
Language: English
Publication Date: 19 Jan 2021
Table of Contents:
   Introduction
      Foreword
      Technical Information Feedback Form
   General Information
      Safety
      Torque Values
   Tracks
      Track System
   Axles and Suspension Systems (Travel)
      Axle Shaft, Bearings, and Reduction Gears
      Hydraulic System
   Engine
      Removal and Installation
   Engine Auxiliary System
      Cooling Systems
      External Exhaust Systems
      External Fuel Supply Systems
   Damper Drive (Flex Coupling)
      Elements
   Frame or Supporting Structure
      Frame Installation
      Chassis Weights
   Operator`s Station
      Removal and Installation
      Operator Enclosure
      Seat and Seat Belt
      Heating and Air Conditioning System
   Blade (Backfill)
      Blades
      Hydraulic System
   Excavator
      Buckets
      Frames
      Hydraulic System
   Swing or Pivoting System
      Mechanical Drive Elements
      Hydraulic System
   Dealer Fabricated Tools
      Dealer Fabricated Tools
   hitachi-cover.pdf

4. Engine Technical Manual (0DTN4-G00200)
Format: PDF, 404 pages
Language: English
Table of Contents:
   COVER
   1. DTC (Diagnostic Trouble Codes) General Description
      DTC code list
      Description
      Sensor related
      Contact output related
      CRS (common rail system) related
      Actuator
      Communication related
      ECU related
      Contact input related
      Post treatment control
      Others
   2. Method and Procedure of Failure Diagnosis
      Description
      Sensor related
      Contact output related
      Contact input related
      CRS (common rail system) related
      Actuator
      Communication related
      ECU related
      Others

5. Engine Technical Manual (0BTN4G00201)
Format: PDF, 304 pages
Language: English
Table of Contents:
   Cover
   Table of Contents
   Introduction
   YANMAR Warranties
      YANMAR Limited Warranty
      Emission System Warranty
      YANMAR Co., Ltd. Limited Emission Control System Warranty - USA Only
   Safety
      Safety Statements
      Safety Precautions
   General Service Information
      Component Identification
      Location of Labels
      Emission Control Regulations
      Emission Control Labels
      Engine Family
      Function of Major Engine Components
      Function of Cooling System Components
      Main Electronic Control Components and Features
      Installation Position of Sensors
      Diesel Fuel
      Engine Oil
      Engine Coolant
      Specifications
      Principal Engine Specifications
      Engine Service Standards
      Tightening Torques for Standard Bolts and Nuts
      Abbreviations and Symbols
      Unit Conversions
   Periodic Maintenance
      Before You Begin Servicing
      Introduction
      Periodic Maintenance Schedule
      Periodic Maintenance Procedures
   Engine
      Before You Begin Servicing
      Introduction
      Cylinder Head Specifications
      Camshaft and Timing Gear Train Specifications
      Crankshaft and Piston Specifications
      Cylinder Block Specifications
      Special Torque Chart
      Special Service Tools
      Measuring Instruments
      Cylinder Head
      Measuring and Adjusting Valve Clearance
      Crankshaft and Camshaft Components
      EGR System
      Intake Throttle
   Fuel System
      Before You Begin Servicing
      System Structure
      Fuel System Specifications
      Fuel System Diagram
      Fuel System Components
   Cooling System
      Before You Begin Servicing
      Introduction
      Cooling System Diagram
      Engine Coolant Pump Components
      Engine Coolant System Check
      Engine Coolant Pump
   Lubrication System
      Before You Begin Servicing
      Introduction
      Oil Pump Service Information
      Lubrication System Diagram
      Checking Engine Oil Pressure
      Oil Pump Components
   Turbocharger
      Before You Begin Servicing
      Introduction
      Specifications
      Troubleshooting
      Turbocharger Components
      Turbocharger Component Functions
      Washing Procedure
      Periodic Inspection
   Starter Motor
      Before You Begin Servicing
      Introduction
      Starter Motor Information
      Starter Motor Specifications
      Starter Motor Troubleshooting
      Starter Motor Components
      Starter Motor
   Alternator
      Before You Begin Servicing
      Introduction
      Dynamo and Alternator Information
      Alternator Specifications
      Dynamo Specifications
      Alternator Troubleshooting
      Alternator Components
      Alternator Wiring Diagram
      Alternator Standard Output
      Alternator
      Dynamo Component Location
      Dynamo Wiring Diagram
      Operation of Dynamo
      Dynamo Standard Output
      Testing of Dynamo
      Dynamo
   Electronic Control System
      Before You Begin Servicing
      System Structure
      Troubleshooting of Electronic Control System
      Replacement of Components
      Electronic Control Harness Connections
   Electric Wiring
      Electric Wiring Precautions
      Electrical Wire Resistance
      Battery Cable Resistance
      Electrical Wire Sizes - Voltage Drop
      Conversion of AWG to European Standards
   Failure Diagnosis
      Special Service Tools
      Tier 4 (BOSCH) Compression Inspection Procedures
      Measured Value and Troubleshooting
      Quick Reference Table for Troubleshooting

6. Operators Manual (ENMADGNA22)
Format: PDF, 343 pages
Language: English
Table of Contents:
   INTRODUCTION
   INDEX
   MACHINE NUMBERS
      Machine
      Product Identification Number
      Engine
      Muffler Filter
      DOC (Diesel Oxidation Catalyst)
      Travel Motor
      Hydraulic Pump
   SAFETY
      Recognize Safety Information
      Understand Signal Words
      Follow Safety Instructions
      Prepare For Emergencies
      Wear Protective Clothing
      Protect Against Noise
      Inspect Machine
      General Precautions for Cab
      Use Handrails and Steps
      Adjust the Operator’s Seat
      Ensure Safety Before Rising From or Leaving Operator’s Seat
      Fasten Your Seat Belt
      Move and Operate Machine Safely
      Operate Only From Operator’s Seat
      Jump Starting
      Keep Riders Off Machine
      Precautions for Operations
      Investigate Job Site Beforehand
      Equipment of OPG
      Restriction of Attachment Installation
      Provide Signals for Jobs Involving Multiple Machines
      Confirm Direction of Machine to be Driven
      Drive Machine Safely
      Avoid Injury From Rollaway Accidents
      Avoid Injury From Back-over and Swing Accidents
      Keep Person Clear From Working Area
      Never Position Bucket Over Anyone
      Avoid Undercutting
      Avoid Tipping
      Never Undercut a High Bank
      Dig With Caution
      Operate With Caution
      Avoid Power Lines
      Precautions for Lightning
      Object Handling
      Protect Against Flying Debris
      Park Machine Safely
      Handle Fluids Safely --- Avoid Fires
      Safety Transporting
      Practice Safe Maintenance
      Warn Others of Service Work
      Support Machine Properly
      Stay Clear of Moving Parts
      Prevent Parts From Flying
      Avoid Injury from Attachment Falling Accident
      Prevent Burns
      Replace Rubber Hoses Periodically
      Avoid High-Pressure Fluids
      Prevent Fires
      Evacuating in Case of Fire
      Beware of Exhaust Fumes
      Precautions for Welding and Grinding
      Avoid Heating Near Pressurized Fluid Lines
      Avoid Applying Heat to Lines Containing Flammable Fluids
      Precautions for Handling Accumulator and Gas Damper
      Remove Paint Before Welding or Heating
      Beware of Asbestos and Silicon Dust and Other Contamination
      Prevent Battery Explosions
      Precautions for Handling Refrigerant
      Handle Chemical Products Safely
      Dispose of Waste Properly
      Never Ride Attachment
      Notes for Muffler Filter (ZX50U-5N, 60USB-5N)
      Precautions for Communication Terminal
      Notes on Protection of Operator’s Station When the Machine Rolls Over
   SAFETY SIGNS
   COMPONENTS NAME
   GETTING ON/OFF THE MACHINE
   OPERATOR'S STATION
      Muffler Filter (ZX50U-5N, 60USB-5N)
      Layout
      Monitor
      Basic Screen
      Indicators
      How to Use Screens
      Alarm Occurrence Screen
      Contents of Alarms
      DTC Code List
      Muffler Filter (ZX50U-5N, 60USB-5N)
      Muffler Filter (ZX50U-5N, 60USB-5N)
      Main Menu (MENU)
      Auto Shut-Down
      Muffler Filter Regeneration Inhibited (ZX50U-5N, 60USB-5N)
      Clock
      Trip
      Brightness Adjustment
      Heater Operation (ZX30U-5N, 35U-5N, 50U-5N)
      Tips for Optimal Heater Usage
      Air Conditioner Operation (Optional)
      Tips for Optimal Air Conditioner Usage
      Radio (Cab equipped machine) (Optional)
      AM/FM Radio Operation (Cab equipped machine)
      Door Lock Release Lever (Cab equipped machine)
      Opening Upper Front Window (cab equipped machine)
      Adjusting the Seat
      Tool Box
      Seat Back Box
      Emergency Exit (cab equipped machine)
      Seat Belt
   BREAK-IN
   OPERATING THE ENGINE
      Inspect Machine Daily Before Starting
      Before Starting Engine
      Starting the Engine
      Check Instruments After Starting Engine
      Using Booster Battery
      Stopping the Engine
   DRIVING THE MACHINE
      Travel Levers and Pedals (Optional)
      Travel Mode Switch
      Traveling
      Traveling on Soft Ground
      Raise One Track Using Boom and Arm
      Towing Machine
      Operating in Water or Mud
      Precautions for Traveling on Slopes
      Parking the Machine on Slopes
   OPERATING THE MACHINE
      Control Lever (ISO Pattern)
      Boom-Swing Pedal
      Blade Lever
      Precautions for Blade Operation
      Pilot Control Shut-Off Lever
      Warming Up Operation
      Engine Speed Control
      Auto-Idle
      Auto Shut-Down
      Muffler Filter Manual Regeneration
      Power Mode
      Operating Backhoe
      Grading Operation
      Avoid Abusive Operation
      Avoid Excavation Using Upperstructure and/or Boom Swing Power
      Avoid Driving Bucket Teeth into Ground
      Avoid Striking With Bucket
      Boom Cylinder may Hit Blade
      Avoid Hitting Blade With Bucket
      Avoid Colliding Blade Against Rocks
      Avoid Colliding Boom Cylinder With Track
      Precautions for Installing Wide Bucket or Special Type Bucket
      Use Correct Track Shoe
      Using Rubber Crawler
      Avoid other than Specified Machine Operations
      Shackle Bracket Usage
      Emergency Boom Lowering Procedure
      Precautions for After Operations
   TRANSPORTING
      Transporting by Road
      Loading/Unloading on a Truck
      Fastening Machine for Transporting
      Unloading
      Lifting Machine
   MAINTENANCE
      Correct Maintenance and Inspection Procedures
      Check the Hour Meter Regularly
      Layout
      Maintenance Guide Table
      Preparations for Inspection and Maintenance
      Access Covers
      Maintenance Guide
      Periodic Replacement of Parts
      Kind of Oils
      Greasing
      Engine
      Transmission
      Hydraulic System
      Fuel System
      Air Cleaner
      Cooling System
      Electrical System
      Miscellaneous
      Muffler Filter (ZX50U-5N, 60USB-5N)
   MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
   STORAGE
   TROUBLESHOOTING
   SPECIFICATIONS
      Std. SpecificationZX30U-5N
      Working RangesZX30U-5N
      Shoe Types and Applications
      Bucket Types and ApplicationsZX30U-5N
      Std. SpecificationZX35U-5N
      Working RangesZX35U-5N
      Shoe Types and Applications
      Bucket Types and ApplicationsZX35U-5N
      Std. SpecificationZX50U-5N
      Working RangesZX50U-5N
      Shoe Types and Applications
      Bucket Types and ApplicationsZX50U-5N
      Std. SpecificationZX60USB-5N
      Working RangesZX60USB-5N
      Shoe Types and Applications
      Bucket Types and ApplicationsZX60USB-5N
   OPTIONAL ATTACHMENT
      Hydraulic Breaker, Hydraulic Crusher and QuickCoupler
      Attachment
      Piping for Breaker and Crusher (Optional)
      AUX Function Lever for Extra Piping (Optional)
      Precautions for Breaker Operation
      Precautions for Crusher Operation
      Control Lever (SAE-backhoe Pattern)
      Fuel Feed Device (Optional) (ZX50U-5N, 60USB-5N)
      Additional Counterweight
      Cab Tilting Mechanism
   INDEX

7. Operators Manual: Angle Blade (ENMADGNAOP13)
Format: PDF, 22 pages
Language: English