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Operation and Test Manual
1Troubleshooting Manual
1Repair Manual
1Engine Technical Manual
2Operators Manual
1All-Inclusive Factory Service Technical manual for Hitachi Crawler Excavator or Compact Excavators Models .
This manuals will assist you in diagnosing, troubleshooting, assembling, disassembling, repairing, and repairing engine for your crawler excavator or compact excavator.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
Zaxis 85USB-5N (PIN: HCMDEF60_ _0017001-)
The manual comprises 6 documents, including the Operation and Test Manual, Troubleshooting Manual, Repair Manual, and two Engine Technical Manuals
1. Operation and Test Manual (TM12897)
Format: PDF, 603 pages
Language: English
Publication Date: 15 Oct 2021
Table of Contents:
Introduction
Foreword
Technical Information Feedback Form
General Information
Safety
Diagnostics
Main Controller (MCZ) Diagnostic Trouble Codes
Engine Control Unit (ECU) Diagnostic Trouble Codes
Monitor Controller (DSZ) Diagnostic Trouble Codes
Air Conditioner Controller (ACF) Diagnostic Trouble Codes
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
Diagnostic Information
Adjustments
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
Monitor Operation
References
Power Train
Theory of Operation
Diagnostic Information
Hydraulic System
Theory of Operation
Diagnostic Information
Tests
Heating and Air Conditioning
Theory of Operation
Diagnostic Information
Tests
Section 9000
Section 9001
Section 9005
Section 9010
Section 9015
Section 9020
Section 9025
Section 9031
2. Troubleshooting Manual: Undercarriage Appraisal Manual (SP326VOL3)
Format: PDF, 531 pages
Language: English
Publication Date: 06 Dec 2019
Table of Contents:
General Information
Safety
Torque Values
Adjustments
Adjustments
Ground and Operating Conditions
Ground Conditions
Operating Conditions
Undercarriage Wear
Undercarriage Wear
Wear Measurement
Wear Measurement
Undercarriage Evaluation
Undercarriage Evaluation
Undercarriage Specifications
Introduction
Excavator
Forestry Excavator
Glossary
Glossary
3. Repair Manual (TM12900)
Format: PDF, 363 pages
Language: English
Publication Date: 14 Feb 2019
Table of Contents:
Introduction
Foreword
Technical Information Feedback Form
General Information
Safety
Torque Values
Tracks
Track System
Axles and Suspension Systems
Axle Shaft, Bearings, and Reduction Gears
Hydraulic System
Engine
Removal and Installation
Engine Auxiliary Systems
Cooling System
Intake System
External Exhaust Systems
External Fuel Supply Systems
Damper Drive (Flex Coupling)
Elements
Frame or Supporting Structure
Frame Installation
Chassis Weights
Operator`s Station
Removal and Installation
Operator Enclosure
Seat and Seat Belt
Heating and Air Conditioning
Blade (Backfill)
Blades
Hydraulic System
Excavator
Buckets
Frames
Hydraulic System
Swing or Pivoting System
Mechanical Drive Elements
Hydraulic System
Dealer Fabricated Tools
Dealer Fabricated Tools
4. Engine Technical Manual (0DTN4-G00200)
Format: PDF, 404 pages
Language: English
Table of Contents:
COVER
1. DTC (Diagnostic Trouble Codes) General Description
DTC code list
Description
Sensor related
Contact output related
CRS (common rail system) related
Actuator
Communication related
ECU related
Contact input related
Post treatment control
Others
2. Method and Procedure of Failure Diagnosis
Description
Sensor related
Contact output related
Contact input related
CRS (common rail system) related
Actuator
Communication related
ECU related
Others
5. Engine Technical Manual (0BTN4G00201)
Format: PDF, 304 pages
Language: English
Table of Contents:
Cover
Table of Contents
Introduction
YANMAR Warranties
YANMAR Limited Warranty
Emission System Warranty
YANMAR Co., Ltd. Limited Emission Control System Warranty - USA Only
Safety
Safety Statements
Safety Precautions
General Service Information
Component Identification
Location of Labels
Emission Control Regulations
Emission Control Labels
Engine Family
Function of Major Engine Components
Function of Cooling System Components
Main Electronic Control Components and Features
Installation Position of Sensors
Diesel Fuel
Engine Oil
Engine Coolant
Specifications
Principal Engine Specifications
Engine Service Standards
Tightening Torques for Standard Bolts and Nuts
Abbreviations and Symbols
Unit Conversions
Periodic Maintenance
Before You Begin Servicing
Introduction
Periodic Maintenance Schedule
Periodic Maintenance Procedures
Engine
Before You Begin Servicing
Introduction
Cylinder Head Specifications
Camshaft and Timing Gear Train Specifications
Crankshaft and Piston Specifications
Cylinder Block Specifications
Special Torque Chart
Special Service Tools
Measuring Instruments
Cylinder Head
Measuring and Adjusting Valve Clearance
Crankshaft and Camshaft Components
EGR System
Intake Throttle
Fuel System
Before You Begin Servicing
System Structure
Fuel System Specifications
Fuel System Diagram
Fuel System Components
Cooling System
Before You Begin Servicing
Introduction
Cooling System Diagram
Engine Coolant Pump Components
Engine Coolant System Check
Engine Coolant Pump
Lubrication System
Before You Begin Servicing
Introduction
Oil Pump Service Information
Lubrication System Diagram
Checking Engine Oil Pressure
Oil Pump Components
Turbocharger
Before You Begin Servicing
Introduction
Specifications
Troubleshooting
Turbocharger Components
Turbocharger Component Functions
Washing Procedure
Periodic Inspection
Starter Motor
Before You Begin Servicing
Introduction
Starter Motor Information
Starter Motor Specifications
Starter Motor Troubleshooting
Starter Motor Components
Starter Motor
Alternator
Before You Begin Servicing
Introduction
Dynamo and Alternator Information
Alternator Specifications
Dynamo Specifications
Alternator Troubleshooting
Alternator Components
Alternator Wiring Diagram
Alternator Standard Output
Alternator
Dynamo Component Location
Dynamo Wiring Diagram
Operation of Dynamo
Dynamo Standard Output
Testing of Dynamo
Dynamo
Electronic Control System
Before You Begin Servicing
System Structure
Troubleshooting of Electronic Control System
Replacement of Components
Electronic Control Harness Connections
Electric Wiring
Electric Wiring Precautions
Electrical Wire Resistance
Battery Cable Resistance
Electrical Wire Sizes - Voltage Drop
Conversion of AWG to European Standards
Failure Diagnosis
Special Service Tools
Tier 4 (BOSCH) Compression Inspection Procedures
Measured Value and Troubleshooting
Quick Reference Table for Troubleshooting
This manuals will assist you in diagnosing, troubleshooting, assembling, disassembling, repairing, and repairing engine for your crawler excavator or compact excavator.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
Zaxis 85USB-5N (PIN: HCMDEF60_ _0017001-)
The manual comprises 6 documents, including the Operation and Test Manual, Troubleshooting Manual, Repair Manual, and two Engine Technical Manuals
1. Operation and Test Manual (TM12897)
Format: PDF, 603 pages
Language: English
Publication Date: 15 Oct 2021
Table of Contents:
Introduction
Foreword
Technical Information Feedback Form
General Information
Safety
Diagnostics
Main Controller (MCZ) Diagnostic Trouble Codes
Engine Control Unit (ECU) Diagnostic Trouble Codes
Monitor Controller (DSZ) Diagnostic Trouble Codes
Air Conditioner Controller (ACF) Diagnostic Trouble Codes
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
Diagnostic Information
Adjustments
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
Monitor Operation
References
Power Train
Theory of Operation
Diagnostic Information
Hydraulic System
Theory of Operation
Diagnostic Information
Tests
Heating and Air Conditioning
Theory of Operation
Diagnostic Information
Tests
Section 9000
Section 9001
Section 9005
Section 9010
Section 9015
Section 9020
Section 9025
Section 9031
2. Troubleshooting Manual: Undercarriage Appraisal Manual (SP326VOL3)
Format: PDF, 531 pages
Language: English
Publication Date: 06 Dec 2019
Table of Contents:
General Information
Safety
Torque Values
Adjustments
Adjustments
Ground and Operating Conditions
Ground Conditions
Operating Conditions
Undercarriage Wear
Undercarriage Wear
Wear Measurement
Wear Measurement
Undercarriage Evaluation
Undercarriage Evaluation
Undercarriage Specifications
Introduction
Excavator
Forestry Excavator
Glossary
Glossary
3. Repair Manual (TM12900)
Format: PDF, 363 pages
Language: English
Publication Date: 14 Feb 2019
Table of Contents:
Introduction
Foreword
Technical Information Feedback Form
General Information
Safety
Torque Values
Tracks
Track System
Axles and Suspension Systems
Axle Shaft, Bearings, and Reduction Gears
Hydraulic System
Engine
Removal and Installation
Engine Auxiliary Systems
Cooling System
Intake System
External Exhaust Systems
External Fuel Supply Systems
Damper Drive (Flex Coupling)
Elements
Frame or Supporting Structure
Frame Installation
Chassis Weights
Operator`s Station
Removal and Installation
Operator Enclosure
Seat and Seat Belt
Heating and Air Conditioning
Blade (Backfill)
Blades
Hydraulic System
Excavator
Buckets
Frames
Hydraulic System
Swing or Pivoting System
Mechanical Drive Elements
Hydraulic System
Dealer Fabricated Tools
Dealer Fabricated Tools
4. Engine Technical Manual (0DTN4-G00200)
Format: PDF, 404 pages
Language: English
Table of Contents:
COVER
1. DTC (Diagnostic Trouble Codes) General Description
DTC code list
Description
Sensor related
Contact output related
CRS (common rail system) related
Actuator
Communication related
ECU related
Contact input related
Post treatment control
Others
2. Method and Procedure of Failure Diagnosis
Description
Sensor related
Contact output related
Contact input related
CRS (common rail system) related
Actuator
Communication related
ECU related
Others
5. Engine Technical Manual (0BTN4G00201)
Format: PDF, 304 pages
Language: English
Table of Contents:
Cover
Table of Contents
Introduction
YANMAR Warranties
YANMAR Limited Warranty
Emission System Warranty
YANMAR Co., Ltd. Limited Emission Control System Warranty - USA Only
Safety
Safety Statements
Safety Precautions
General Service Information
Component Identification
Location of Labels
Emission Control Regulations
Emission Control Labels
Engine Family
Function of Major Engine Components
Function of Cooling System Components
Main Electronic Control Components and Features
Installation Position of Sensors
Diesel Fuel
Engine Oil
Engine Coolant
Specifications
Principal Engine Specifications
Engine Service Standards
Tightening Torques for Standard Bolts and Nuts
Abbreviations and Symbols
Unit Conversions
Periodic Maintenance
Before You Begin Servicing
Introduction
Periodic Maintenance Schedule
Periodic Maintenance Procedures
Engine
Before You Begin Servicing
Introduction
Cylinder Head Specifications
Camshaft and Timing Gear Train Specifications
Crankshaft and Piston Specifications
Cylinder Block Specifications
Special Torque Chart
Special Service Tools
Measuring Instruments
Cylinder Head
Measuring and Adjusting Valve Clearance
Crankshaft and Camshaft Components
EGR System
Intake Throttle
Fuel System
Before You Begin Servicing
System Structure
Fuel System Specifications
Fuel System Diagram
Fuel System Components
Cooling System
Before You Begin Servicing
Introduction
Cooling System Diagram
Engine Coolant Pump Components
Engine Coolant System Check
Engine Coolant Pump
Lubrication System
Before You Begin Servicing
Introduction
Oil Pump Service Information
Lubrication System Diagram
Checking Engine Oil Pressure
Oil Pump Components
Turbocharger
Before You Begin Servicing
Introduction
Specifications
Troubleshooting
Turbocharger Components
Turbocharger Component Functions
Washing Procedure
Periodic Inspection
Starter Motor
Before You Begin Servicing
Introduction
Starter Motor Information
Starter Motor Specifications
Starter Motor Troubleshooting
Starter Motor Components
Starter Motor
Alternator
Before You Begin Servicing
Introduction
Dynamo and Alternator Information
Alternator Specifications
Dynamo Specifications
Alternator Troubleshooting
Alternator Components
Alternator Wiring Diagram
Alternator Standard Output
Alternator
Dynamo Component Location
Dynamo Wiring Diagram
Operation of Dynamo
Dynamo Standard Output
Testing of Dynamo
Dynamo
Electronic Control System
Before You Begin Servicing
System Structure
Troubleshooting of Electronic Control System
Replacement of Components
Electronic Control Harness Connections
Electric Wiring
Electric Wiring Precautions
Electrical Wire Resistance
Battery Cable Resistance
Electrical Wire Sizes - Voltage Drop
Conversion of AWG to European Standards
Failure Diagnosis
Special Service Tools
Tier 4 (BOSCH) Compression Inspection Procedures
Measured Value and Troubleshooting
Quick Reference Table for Troubleshooting
Included
Operation and Test Manual
1Troubleshooting Manual
1Repair Manual
1Engine Technical Manual
2Operators Manual
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