Hitachi Zaxis 160LC-5G (PIN. from 1F9DBGG0_ _C230001) Crawler Excavators set of Service Manuals download

All-Inclusive Factory Service Technical manual for Hitachi Crawler Excavator or Crawler Excavators Models .

This manuals will assist you in diagnosing, troubleshooting, assembling, disassembling, repairing, repairing engine, and operating for your crawler excavator or crawler excavator.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.

Covered Models:
   Zaxis 160LC-5G (PIN: 1F9DBGG0_ _C230001-)

The manual comprises 5 documents, including the Operation and Test Manual, Troubleshooting Manual, Repair Manual, Engine Technical Manual, and Operators Manual

1. Operation and Test Manual: Zaxis 160LC-5G Excavator Operation and Test (TM13198X19)
Publication Date: 11 Sep 2020
Table of Contents:
   
   Foreword
      Serial Number Listing Information
      General Information
         Safety
      Diagnostics
         Main Controller (MCZ) Diagnostic Trouble Codes
         Engine Controller (ECF) Diagnostic Trouble Codes
         Monitor Controller (DSZ) Diagnostic Trouble Codes
         Information Controller (ICZ) Diagnostic Trouble Codes
         Air Conditioner Controller (ACF) Diagnostic Trouble Codes
      Operational Checkout Procedure
         Operational Checkout Procedure
      Engine
         Theory of Operation
         Diagnostic Information
         Adjustments
         Tests
      Electrical System
         System Information
         System Diagrams
         Sub-System Diagnostics
         Monitor Operation
         References
      Power Train
         Theory of Operation
         Diagnostic Information
      Hydraulic System
         Theory of Operation
         Diagnostic Information
         Tests
      Heating and Air Conditioning
         Theory of Operation
         Diagnostic Information
         Tests
      Dealer Fabricated Tools
         Dealer Fabricated Tools
   

2. Troubleshooting Manual: Undercarriage Appraisal Manual (SP326VOL3)
Format: PDF, 531 pages
Language: English
Publication Date: 06 Dec 2019
Table of Contents:
   General Information
      Safety
      Torque Values
   Adjustments
      Adjustments
   Ground and Operating Conditions
      Ground Conditions
      Operating Conditions
   Undercarriage Wear
      Undercarriage Wear
   Wear Measurement
      Wear Measurement
   Undercarriage Evaluation
      Undercarriage Evaluation
   Undercarriage Specifications
      Introduction
      Excavator
      Forestry Excavator
   Glossary
      Glossary

3. Repair Manual: Zaxis 160LC-5G Excavator Repair (TM13199X19)
Publication Date: 04 Feb 2021
Table of Contents:
   
   Foreword
      Technical Information Feedback Form
      General Information
         Safety
         Torque Values
      Tracks
         Track System
      Axles, Differentials, and Suspension Systems
         Axle Shaft, Bearings, and Reduction Gears
         Hydraulic System
      Engine
         Removal and Installation
      Engine Auxiliary System
         Cooling Systems
         External Fuel Supply Systems
      Damper Drive (Flex Coupling)
         Elements
      Frame or Supporting Structure
         Frame Installation
         Chassis Weights
      Operator`s Station
         Removal and Installation
         Operator Enclosure
         Seat and Seat Belt
         Heating and Air Conditioning
      Sheet Metal and Styling
         Hood or Engine Enclosure
      Excavator
         Buckets
         Frames
         Hydraulic System
      Swing or Pivoting System
         Mechanical Drive Elements
         Hydraulic System
      Dealer Fabricated Tools
         Dealer Fabricated Tools
   

4. Engine Technical Manual (EDAGEN00)
Format: PDF, 225 pages
Language: English
Table of Contents:
   GENERAL INFORMATION
      General repair instructions
      Notes on the format of this manual
      Main data and specifications
      Performance curve
      External view
      Tightening torque specifications
      Angular nut and bolt tightening method
      Major parts fixing nuts and bolts
      Identifications
   MAINTENANCE
      Lubricating system
      Fuel system
      Cooling system
      Valve clearance adjustment
      Injection timing
      Compression pressure measurement
      Turbocharger inspection
      Engine repair kit
      Recommended lubricants
      Engine oil viscosity chart
   ENGINE ASSEMBLY I (DISASSEMBLY)
      External parts disassembly steps
      Major components
      Rocker arm and rocker arm shaft disassembly steps
      Cylinder head disassembly steps
      Piston and connecting rod disassembly steps
   ENGINE ASSEMBLY II (INSPECTION & REPAIR)
      Cylinder head
      Valve guide
      Valve spring
      Tappet
      Push rod
      Rocker arm shaft and rocker arm
      Idler gear and idler gear shaft
      Camshaft
      Cylinder body and liner
      Piston and piston ring
      Piston pin
      Connecting rod
      Crankshaft
      Flywheel
      Timing gear case cover
   ENGINE ASSEMBLY III (REASSEMBLY)
      Piston and connecting rod reassembly steps
      Cylinder head reassembly steps
      Rocker arm and rocker arm shaft reassembly steps
      Major component reassembly steps I.
      Major component reassembly steps II
      External parts reassembly steps (Left-Hand Side)
      External parts reassembly steps (Right-Hand Side)
      Engine tuning operation
   LUBRICATING SYSTEM
      General description
      Oil pump
      Oil cooler
   COOLING SYSTEM
      General description
      Thermostat
   FUEL SYSTEM
      General description
      Injection nozzle
      Injection pump calibration data
   TURBOCHARGER
      General description
      Turbocharger identification
      Troubleshooting
      Inspection and repair
   ENGINE ELECTRICALS
      Starter identification
      Starter main data and specifications
      Starter sectional view
      Performance
      Disassembly
      Inspection and repair
      Reassembly
      Adjustment
      Performance test
      Alternator identification
      Main data and specifications
      Alternator sectional view
      Charging circuit
      Structure
      Disassembly
      Inspections
      Reassembly
      Bench test
      Current output test
      Fault finding
      Specifications
   TROUBLESHOOTING
      Hard starting
      Unstable low idling
      Insufficient power
      Excessive fuel consumption
      Excessive oil consumption
      Overheating
      White exhaust smoke
      Dark exhaust smoke
      Oil pressure does not rise
      Abnormal engine noise
   SPECIAL TOOL LIST
      Special tool list
   REPAIR STANDARDS
   CONVERSION TABLE
      LENGTH
      AREA
      VOLUME
      MASS
      PRESSURE
      TORQUE
      TEMPERATURE
   SERVICE MANUAL REVISION REQUEST FORM

5. Operators Manual (ENMDCDBR32)
Format: PDF, 374 pages
Language: English
Table of Contents:
   MACHINE NUMBERS
   SAFETY
   SAFETY SIGNS
   COMPONENTS NAME
   GETTING ON/OFF THE MACHINE
   OPERATOR’S STATION
   BREAK-IN
   OPERATING THE ENGINE
   DRIVING THE MACHINE
   OPERATING THE MACHINE
   TRANSPORTING
   MAINTENANCE
   MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
   STORAGE
   TROUBLESHOOTING
   SPECIFICATIONS
   INDEX