Hitachi ZH 210LC-5B Hybrid Excavator set of Service Manuals

All-Inclusive Factory Service Technical manual for Hitachi Hybrid Excavators Models ZH 210LC-5B.

This manuals will assist you in diagnosing, repairing, troubleshooting, and operating for your hybrid excavator.
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Covered Models:
   ZH 210LC-5B

The manual comprises 4 documents, including the Workshop Manual, Troubleshooting Manual, Operational Principle Manual, and Wiring Diagram

1. Workshop Manual (WDCS-EN-00(20141020))
Format: PDF, 670 pages
Language: English
Table of Contents:
   GENERAL
      Precautions for Disassembling and Assembling
      Tightening
      Painting
      Bleeding Air
      Pressure Release Procedure
      Preparation
      Precautions for Hybrid System
      Qualification
   MAINTENANCE STANDARD
      Upperstructure
      Undercarriage
      Front Attachment
   UPPERSTRUCTURE
      Cab
      Counterweight
      Main Frame
      Engine
      Radiator Assembly
      Hydraulic Oil Tank
      Fuel Tank
      Pump Device
      Control Valve
      Swing Device
      Pilot Valve
      Solenoid Valve
      Signal Control Valve
      Muffler Filter
   UNDERCARRIAGE
      Swing Bearing
      Travel Device
      Center Joint
      Track Adjuster
      Upper and Lower Rollers
      Track
   FRONT ATTACHMENT
      Front Attachment
      Cylinder
      Hose Rupture Valve
   HYBRID
      PCU
      Capacitor Unit
      Solenoid Valve
   Relief Valve
      Removal and Installation of Swing Low-Pressure Relief Valve Unit
      Structure of Swing Low-Pressure Relief Valve Unit

2. Troubleshooting Manual (TTDCS-EN-00(20160531))
Format: PDF, 662 pages
Language: English
Table of Contents:
   OPERATIONAL PERFORMANCE TEST
      Introduction
      Standard
      Engine Test
      Machine Performance Test
      Component Test
      Adjustment
   TROUBLESHOOTING
      Diagnosing Procedure
      Monitor
      e-Service
      Troubleshooting A
      Troubleshooting B
      Air Conditioner
   HYBRID TROUBLESHOOTING
      Standard
      Diagnosing Procedure of Troubleshooting
      Monitor
      Component Layout
      Troubleshooting A
      Troubleshooting B

3. Operational Principle Manual (TODCS-EN-00)
Format: PDF, 578 pages
Language: English
Table of Contents:
   GENERAL
      Specifications
      Component Layout
      Component Specifications
   SYSTEM
      Controller
      Control System
      ECM System
      Hydraulic System
      Electrical System
   COMPONENT OPERATION
      Pump Device
      Swing Device
      Control Valve
      Pilot Valve
      Travel Device
      Signal Control Valve
      Others (Upperstructure)
      Others (Undercarriage)
   HYBRID SYSTEM
      General
      Component Layout
      Component Specifications
      Control of Hybrid System
      Component Operation

4. Wiring Diagram (TTDCS-EN-00_Circuit(20160531))
Format: PDF, 27 pages
Language: English
Table of Contents:
   ELECTRICAL CIRCUIT DIAGRAM (LOW VOLTAGE)
   CONNECTORS
   ELECTRICAL CIRCUIT DIAGRAM (HIGH VOLTAGE)
   CAB HARNESS
   ENGINE HARNESS
   PUMP HARNESS
   MONITOR HARNESS
   MUFFLER FILTER SWITCH HARNESS
   GSM (MOBILE COMMUNICATION TERMINAL) HARNESS
   SATELLITE COMMUNICATION HARNESS
   KEY SWITCH HARNESS
   PILOT SHUT-OFF SOLENOID VALVE HARNESS
   REARVIEW CAMERA HARNESS
   HYDRAULIC CIRCUIT DIAGRAM (MONOBLOCK BOOM) (STANDARD)
   HYDRAULIC CIRCUIT DIAGRAM (OPTIONAL) [EUROPE SPEC.]
   ELECTRICAL CIRCUIT DIAGRAM (OPTION)
   ATTACHMENT HARNESS
   AUXIARY FLOW COMBINER HARNESS
   AIRSUSPENSION, HEATER SEAT HARNESS
   AIRSUSPENSION HARNESS
   OVERLOAD ALARM HARNESS
   OVERLOAD ALARM SUB HARNESS
   BOOM BOTTOM PRESSURE SENSOR HARNESS
   ELECTRICAL CIRCUIT DIAGRAM (QUICK HITCH)
   QUICK HITCH HARNESS
   QUICK HITCH SWITCH HARNESS
   HYDRAULIC CIRCUIT DIAGRAM (OPTIONAL) [OCEANIA SPEC.]